Ambasada Innowacji Korporacyjnych
Production

Electronic schedule for 23 carpenters

We replaced the corkboard with a touch screen. No more errors in measurements and unclear completion dates.

-28% errors
ClientMeble dębowe 'U Janka'
IndustryProduction
TimelineMay–June 2024

It started when one employee cut a countertop 3.5 cm too short. He didn't read the note on a crumpled piece of paper. At 'U Janka', the corkboard was no longer enough as orders increased. We introduced a simple screen that everyone understood in one afternoon.

Touch ScreensProduction ManagementDust-proof HardwareDigital Drawing Circulation

The challenge

23 carpenters work in the workshop. Each project had its own paper folder. When a client called in the morning and changed a cabinet's width, the information reached the floor too late. The material was already cut. In April 2024 alone, 7 such mistakes happened. They cost the company about 4,150 PLN in ruined wood. No one also knew exactly how much time each stage took without walking around and asking everyone individually.

Our approach

We spent 3 working days directly by the saws and sanders. We watched how the carpenters read drawings. Instead of building a large system, we went with technology the human way. We chose 4 tablets in thick cases resistant to dust and shavings. We focused on not changing old habits, but simply making it easier to view current measurements.

The solution

We installed touch stations at key points in the workshop. Each employee, upon arrival, selects their name and sees a list of tasks. If the office changes a dimension in the system, a large red message pops up on the carpenter's screen. The system also contains photos of finish details. Thanks to this, new employees don't have to keep calling the foreman to check how to mill an edge.

Results

After two months, the plant stopped wasting expensive wood due to communication errors. Everyone knows what to do, and the office sees progress in real-time without entering the floor.

-28%
Fewer material cutting errors
43 min
Saved foreman time per day
0
Lost technical drawing sheets

Timeline

  1. May 8, 2024
    Observation of work on the floor and analysis of paper errors.
  2. May 22, 2024
    Installation of the first test touch station at the saw.
  3. June 12, 2024
    Launch of the full schedule for all 23 employees.
  4. June 28, 2024
    Connecting the quick office-to-production correction module.

"To be honest, I was afraid the guys would throw these tablets at the wall. It turned out that just making large buttons was enough. Now no one has to run to the office to ask for dimensions."

Mariusz Gruszczyński Production Manager, Meble dębowe 'U Janka' July 2024